Challenge
Built to withstand dynamic loads over 700 km/h equivalent while keeping net mass under 2,000 kg.
Portfolio Case Study
Hyperloop Test Sled
High-speed prototype test sled for next-gen transportation research.
Transportation EngineeringAerospaceHigh-SpeedPrototype
Engineered a modular, high-strength alloy sled and structural frame for linear test tracks, supporting instrumentation, hydraulics, and safety systems.
Solution
Used AR-grade aluminum alloys, integrated finite element analysis, and precision welded subassemblies with modular fasteners.
Result
Delivered a successful first full-speed test run with all sensors intact and visual inspection showing <1 mm deformation margin.
Top Speed
430 km/h
Mass
1,850 kg
Tests
12 full cycles
Tolerance
±0.2 mm
What we delivered
- Custom structural joining for rail-mounted test sled.
- Integrated cable harness and safety enclosure.
- Fast iterative production for 3 rapid prototype revisions.
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